 UHFAll static, all day, ForeverPremium,MVM join:2002-05-24 Reviews:
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| reply to SmokChsr
Re: GE breaker experts? Might ask over at »www.broadcastengineering.info/ as well. There used to be a guy from Nautel that posted there quite a bit (I think his name was Jeff), but I haven't been active there in quite awhile so I don't know if he's still on there. |
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 nunyaWho is John Galt?Premium,MVM join:2000-12-23 O Fallon, MO kudos:8 Reviews:
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| reply to SmokChsr The moral of the story is there are still many devices where a circuit breaker is not the ideal form of protection for a device. For other than "life safety" issues (arc fault, ground fault), fuses are still far superior to breakers. The reason breakers are so popular is they help keep things "idiot proof". Most people will not go out and buy a larger breaker if it keeps tripping (although some still do). Whereas with fuses it was pretty easy to cheat the wrong fuse into place. I still go into homes and businesses today where every stinking fuse in the panel will be a 30A.
When it comes to high end equipment, fuses are usually specified as the final (and sometimes first) form of protection. A lot of industrial equipment is fused. Another example is cell sites. Most of the radio equipment is fused. They also fuse the main service as well (before the breaker panel).
To answer your question: the breaker most likely failed because it was being used improperly. It is a machine. Just like a car. If you bought a new car and squealed the tires every single time you started, and slammed on the brakes every time you stopped, it would break down pretty quickly. Same principle here. -- ...because I care. |
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 SwedishRiderRider on the StormPremium join:2006-01-11 Connecticut kudos:1 | said by nunya:The reason breakers are so popular is they help keep things "idiot proof". Most people will not go out and buy a larger breaker if it keeps tripping (although some still do). Whereas with fuses it was pretty easy to cheat the wrong fuse into place. I still go into homes and businesses today where every stinking fuse in the panel will be a 30A.
I couldn't get homeowner's insurance (hazard ins) on a rental I own until both unit's fuse panels were replaced with modern breakers. Insurance company was concerned with renters putting in larger capacity fuses or wrapping the fuses in tin foil or other crazy ideas and causing a fire.
I don't know this for sure, but I have been told that many banks will not mortgage homes that haven't been upgraded to modern breaker panels. |
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 nunyaWho is John Galt?Premium,MVM join:2000-12-23 O Fallon, MO kudos:8 Reviews:
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| Insurance companies have a bunch of really, really, really boring people called Actuaries who sit around and look at statistics to decide whether or not the risk of insuring a property is "most likely profitable". Some key things that insurance companies look for and consider high risk (and the numbers don't lie): Aluminum wire, outdated fuse panels, K & T wiring, and unprofessional wiring (major code violations). They may still insure the property, but raise the premium. On my first house I ever bought, the yearly premium was $200 more because it had a 60A service and fuse box.
There is a common misconception that fuses are inferior to breakers. When it comes to protecting equipment, my stance is that fuses are far superior (we're talking A/C distribution here). They typically don't break down over time. A 50 year old fuse is probably going to function just as well as a brand new fuse. You cannot say the same for breakers. When a fuse fails, it's going to fail open. You'll be hard pressed to find a fuse that fails closed. You can't say that for breakers (look at Zinsco and Federal Pacific). -- ...because I care. |
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 UHFAll static, all day, ForeverPremium,MVM join:2002-05-24 Reviews:
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| said by nunya:There is a common misconception that fuses are inferior to breakers. When it comes to protecting equipment, my stance is that fuses are far superior (we're talking A/C distribution here). I would agree. But they can be a pain in the ass, and people do dumb things (you can't fix stupid).
Getting a bit off topic, but what about the "Type S" fuse? My first house had those, and it prevents the problem of putting the wrong size fuse in. But I found them to be a pain in the ass as well, because you had to really screw them in tight or they would arc from not making a good contact. Not sure if that was a problem with just my panel, or with the Type S fuse in general. |
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 whizkid3Premium,MVM join:2002-02-21 Queens, NY kudos:9 | reply to nunya said by nunya:There is a common misconception that fuses are inferior to breakers. When it comes to protecting equipment, my stance is that fuses are far superior Inferior, no. But far superior? I disagree. True, this is what the fuse manufacturer's want you to think. But each has advantages and disadvantages. Without special circuitry, fuses will only open one leg of a multi-pole circuit. Pressure type fuse contacts will go bad over time. They can not offer the range of coordination and adjustability that adjustable trip breakers can offer. And they trip according to a curve, just as circuit breakers do. Bad circuit breakers? As rare as bad fuses. And yes, fuses do break down over time; although I will give them 50 years. (Ask me about inspecting buildings in NYC that have 100 year old distribution systems.) Fuses certainly are less expensive as a first cost. Fuses do trip faster to short circuits on average (which is sometimes, but not always a positive). We all have our opinions. I am basing mine on designing large distribution systems and its over-current protection with both fuses weekly for years now. |
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 UHFAll static, all day, ForeverPremium,MVM join:2002-05-24 Reviews:
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| said by whizkid3:Without special circuitry, fuses will only open one leg of a multi-pole circuit. Pressure type fuse contacts will go bad over time. Yes, both of these are issues I've seen quite a bit at my job. Three phase detectors can solve the first issue fairly easily in many cases, but of course, our old equipment never had that feature so we had to add it later, usually after a motor burned up.
We also had a case of old Westinghouse breakers that would fail to trip on short circuits. The electricians claimed that was a common problem with those breakers and talked us into replacing the panels with Square D QO, which at least has the advantage that I can buy replacement breakers at Lowes Depot. |
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 SmokChsrWho let the magic smoke out?Premium join:2006-03-17 Saint Augustine, FL | reply to whizkid3 said by whizkid3:said by nunya:There is a common misconception that fuses are inferior to breakers. When it comes to protecting equipment, my stance is that fuses are far superior Inferior, no. But far superior? I disagree. But each has advantages and disadvantages. That's of course why on delicate or critical circuits often times using both is advantageous.  |
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 whizkid3Premium,MVM join:2002-02-21 Queens, NY kudos:9 | There is really only one place I see using both fuses and circuit breakers are advantageous. In high current distribution feeders one can get the coordination and adjustability a breaker can provide against overloads, but reduce the amount of energy into a short circuit (and resulting damage) via fuses. Breakers will not cut off the energy into a fault until up to 1/2 cycle because they must extinguish the arc (in the breaker) at the waveform's zero crossing. Fuses can limit this because they will melt a lot faster. |
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 public join:2002-01-19 Santa Clara, CA | said by whizkid3:Breakers will not cut off the energy into a fault until up to 1/2 cycle because they must extinguish the arc (in the breaker) at the waveform's zero crossing. Fuses can limit this because they will melt a lot faster. It is the other way around. Fuses must extinguish the arc as well, Fuses are constructed with specified I**2t rating, which allows fuses to pass large transient current without needlessly tripping. |
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 whizkid3Premium,MVM join:2002-02-21 Queens, NY kudos:9 | said by public:said by whizkid3:Breakers will not cut off the energy into a fault until up to 1/2 cycle because they must extinguish the arc (in the breaker) at the waveform's zero crossing. Fuses can limit this because they will melt a lot faster. It is the other way around. Fuses must extinguish the arc as well, Fuses are constructed with specified I**2t rating, which allows fuses to pass large transient current without needlessly tripping. Its exactly the way I stated. I am talking about tripping on short circuits - not transients. Fuses or breakers can be selected to handle any transients desired, which has nothing to do with what I am discussing. Fuses extinguish an arc by melting and do so (on average) a lot faster than breakers because the longer they are exposed to an arc, the more the gap opens in a fuse, until the arc is extinguished. (This happens extremely quickly - much quicker than a half-cycle.) Breakers have a fixed (smaller) gap, which, depending on the current into the fault, is often not large enough to extinguish an arc. If the short is within the breaker's AIC rating, the arc is guaranteed to extinguish when waveform crosses zero. This is why on trip curves, the breaker's trip curve is 'fatter' than that of a fuse across the 'time' axis. Its fatter because its only guaranteed to trip in a longer period of time (which happens to be 1/2 cycle). |
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 public join:2002-01-19 Santa Clara, CA | said by whizkid3:[ Fuses extinguish an arc by melting and do so (on average) a lot faster than breakers because the longer they are exposed to an arc, the more the gap opens in a fuse, until the arc is extinguished. Look up "plasma", and then review your post. |
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 whizkid3Premium,MVM join:2002-02-21 Queens, NY kudos:9 | Better idea: You look up plasma, and then post it here if you think it's so interesting. |
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 TheMGPremium join:2007-09-04 Canada kudos:1 | Why is it that threads in these forums always have to turn into huge debates about something? |
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 UHFAll static, all day, ForeverPremium,MVM join:2002-05-24 Reviews:
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| said by TheMG:Why is it that threads in these forums always have to turn into huge debates about something? It just seems to be the nature of the internet.. |
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 nonymousPremium join:2003-09-08 Glendale, AZ Reviews:
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| said by UHF:said by TheMG:Why is it that threads in these forums always have to turn into huge debates about something? It just seems to be the nature of the internet.. Both sides tend to have their veiwpoint here. Plus both sides offer facts and opinions. So it is interesting and things can be learned or at least questions raised that we as readers can search for more information. Usually doesn't get to the point of outright nastiness like other places. Debate can be good. |
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| said by nonymous:Both sides tend to have their veiwpoint here. Plus both sides offer facts and opinions. So it is interesting and things can be learned or at least questions raised that we as readers can search for more information. Usually doesn't get to the point of outright nastiness like other places. Debate can be good. I agree. The signal to noise ratio here is usually pretty good. I used to hang out on alt.home.repair on usenet. They should probably rename usenet to uselessnet with all the nastiness you get there. |
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 whizkid3Premium,MVM join:2002-02-21 Queens, NY kudos:9 1 edit | Stating 'you've got it backwards - go lookup plasma' is not really much of a debate, quite frankly.
Refer to the attached photo. This is the difference between properly selected breakers and fuses regarding their actions during a short circuit. Granted, this is from a fuse manufacturer; but its not far off. In reality, on a short circuit, the breaker will normally open from about one-half to one full cycle (8 thousandths of a second or more), depending on the timing of when the fault occurs; whereas a current limiting fuse will open in only 2 or 3 thousandths of a second. It may not sound like much of a difference; but the difference in fault current and energy let-through into the electrical system is substantial, to the point of where things can explode if not designed right. |
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 John GaltForward, MarchPremium join:2004-09-30 Happy Camp kudos:5 | Good diagrams.
For the non-Sparky's, this is known as 'let-through current'. It can be very destructive. CBs and fuses are not directly interchangeable. |
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 49528867Premium join:2010-04-16 Fort Lauderdale, FL kudos:3 | reply to whizkid3 said by whizkid3:In reality, on a short circuit, the breaker will normally open from about one-half to one full cycle (8 thousandths of a second or more), depending on the timing of when the fault occurs. It is interesting to consider the engineering behind most standard circuit breakers, you have a device similar to the latch on a mouse trap which is holding back a spring loaded mechanism locking the movable contact of the breaker hard against the fixed contact of the breaker.
This latching mechanism has to be tuned, that is to say have just right amount of mass in the moveable parts so once the surge trips the latch the contacts will lose contact force but not open until well into the down side of the fault current curve and hopefully opening the contacts just before the zero crossover, allowing whatever arc which forms to be drawn into and extinguished during the crossover while the movable contact passes through the arc chute.
Wayne -- Madness takes its toll, please have exact change ready
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